2023 SMACNA Contractor of the Year

Pre Fabrication

One of the core philosophies at McCusker-Gill is that everything that goes out our door should be prefabricated to the fullest extent possible. We wholeheartedly believe in the concept of moving labor hours from the unpredictable jobsite environment to our own prefabrication shop, where we believe we have much more control over efficiency and safety. With this in mind, we have several project team meetings prior to mobilization on any project, and throughout construction, to painstakingly coordinate all of the logistics required to optimize prefab / manifolding on our projects. 

McCusker-Gill uses STRATUS to manage our entire operation workflow – from initial modeling in the BIM department through field testing of installed systems. Our BIM lead is able to publish the Revit model directly into STRATUS, a cloud-based software, where it can be viewed by all project team members. From there, the foreman is able to section his manifolds quickly and digitally, and that information feeds directly into our shop prefabrication department. All of our project teams are fully integrated in this workflow from a single source of information.

In 2022, we completed construction of a 30,000 SF facility dedicated to optimizing our prefabrication capabilities. All of the material that is required for prefabrication on our projects is released ahead of schedule and stored in this facility, where it is tagged with a QR code and tracked within the STRATUS software. 

Completed spool pieces are also QR coded and wrapped with a heavy duty adhesive plastic cover. Ductwork is transported with the help of mobile carts, which eliminate time at the loading dock and can be moved easily on the jobsite while mitigating material handling injuries.
ductwork loading with crane large ductwork in shop
pre-fabrication collage of photos
We wholeheartedly believe in the concept of moving labor hours from the unpredictable jobsite environment to our own prefabrication shop, where we have much more control over safety and productivity.
pre-fabrication collage of photos
McCusker-Gill white shamrock with name logo

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